VISUAL ESSAY / FREIGHT & LOGISTICS

Supply Chain Flexibility

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Let Capacity Follow Demand

A factory may have enough total capacity and still fail to satisfy orders. If one production line is assigned only to a product whose demand is falling, that line can sit idle while another line is overwhelmed by a product whose demand is rising. This is a mismatch of capability, not necessarily a shortage of machines.

Two product streams have daily demands that fluctuate but drift in opposite directions. Under fixed assignments, unmet orders grow on one side while usable capacity remains stranded on the other. The flexible case activates a cross-line production option, allowing spare capability to serve the busier product. The comparison makes the value of flexibility visible through completed work and waiting orders. It also shows why flexibility has a cost: extra connections or cross-training must be established before they are needed. The key insight is that selectively shared capacity can be more valuable than the same amount of rigidly specialized capacity.